Ingenia Superblend®

The right solution for tough challenges

Ingenia Superblend® technologies deliver ultra-high concentrations of various additives including UVs, slip agents, antioxidants, processing aids, antistats, nucleating agents, clarifiers and other adjuvants. Specifically engineered to enhance your operational efficiency, Ingenia Superblend® can significantly improve the handling, quality and EH&S (environmental, health and safety) performance of your finishing operations. And the additives are conveniently formulated into uniformly pelletized compounds featuring active ingredients from 50%-100%.

We offer four proprietary Ingenia Superblend® technologies to meet the formulation requirements demanded by your application.

Ingenia Superblend® (Type A) High Activity Concentrate An ultra-high concentration pelletized blend composed of 50%+ active ingredients in a polymer-based carrier. With its superior resistance to hydrolysis, Type A is the form of choice for difficult to disperse additives or complicated transfer conditions. It can be loaded into hopper cars and moved in traditional air conveying systems. 

Ingenia Superblend® (Type B) Prill Melt Formulated ‘Pastille’ Blend of 100% additives prepared by proprietary process. A robust method to add sophisticated additive formulations in an encapsulated form. 

Ingenia Superblend® (Type C) Compact Compressed 100% low-dusting additive blend prepared by compaction technology. A flexible method to add advanced or simple additive formulations. 

Ingenia Superblend® (Type D) Pellet 100% active, non-dusting additive blends with all the advantages of the Ingenia Superblend® Prill but in pellet form for difficult additive formulations and special addition needs.

Summary of physical form attributes: Poor
Good
Better
Best
Powder Blend Type A Type B Type C Type D
Active Concentration 100% 50-90% 100% 100% 100%
Low Dusting
Free Flowing
Fixed Ratio
Friability
Dispersion
Heat History
Water Sorption
Additive Effectiveness

Custom Compounding

Flexibility and additional capacity while minimizing costs

At Ingenia Polymers, we believe that high quality and consistency shouldn’t be compromised just because your needs change frequently. We back our custom compounding solutions with the same commitment to excellence as our off the shelf products, making them the perfect solution for companies that are constantly adapting to a rapidly changing world. Whatever twists and turns await you, our team is with you all the way. Its just part of what makes Ingenia Polymers a vital link to your raw material supply chain.

Our services are backed by a full range of modern twin screw extruders utilizing the latest in process control systems, we offer broad technical expertise in support of applications requiring high loadings, good dispersion, encapsulation and high/low energy mixing.

Compounding services include:

  • Compounding various thermoplastics
    – PE, PP, PS, PC, EVA, TPE, TPO, Nylon
  • Compounding highly filled Masterbatches/Concentrates
  • Colour matching
  • Quality assurance testing and analytical support
  • Joint technical developments with customers to assess new additives and compounds
  • Full material management, warehousing and packaging service

Size Reduction

Delivering excellence at any scale

As a leader in thermoplastic ambient grinding, we can work with you to support products of the smallest proportions and particle size. We can produce a full range of powders that can suit just about any application in rotomolding, powder coating, compounding and dispersions. And with our proprietary expertise and technology, we can precisely control particle size distribution and morphology (shape) to optimize product performance.

Product Development

Primary producer services include:

  • Size reduction of thermoplastics
    – PE, PP, PS, PC, EVA, PET, ABS, Waxes & Rubber
  • Separation and Screen Classifying
  • Joint technical developments with customers to assess new processes and compounds
  • Full material management, warehousing and packaging service

Working to meet your needs

Are you looking for a custom solution that goes beyond our off-the-shelf products? We’d love to help. We work with customers every day to develop specialty additives and products to meet their needs. No matter what properties you’re looking for, we’re up for the challenge.